Core Process & Advantages:
1. One-Shot Cold Extrusion Technology:
Utilizing a "near-net-shape" forming process, the part geometry is achieved directly through metal plastic deformation, resulting in extremely high material utilization and waste reduction at the source.
Formed under immense triaxial compressive stress, it effectively consolidates microscopic defects in the raw material, creating an exceptionally dense housing structure. This significantly enhances material strength, hardness, and fatigue resistance, while ensuring outstanding impact toughness, air-tightness, and thermal conductivity, thereby improving overall structural integrity.
This technology is key to achieving housings with no draft angle and high dimensional accuracy, providing a solid foundation for subsequent assembly and functionality.
2. Full In-House Process Control & Precision Manufacturing:
The entire process—from 3D modeling and design, Deform simulation analysis for process optimization, and mold making, to one-shot cold forging, precision CNC machining (ensuring accurate fixture), followed by surface treatment (such as ultrasonic cleaning, passivation, oxidation) and rigorous quality inspection (e.g., salt spray testing)—is completed entirely within our factory. This ensures consistent quality and reliable delivery.
We specialize in producing complex structural components like one-piece rear housings (including one-piece FAKRA rear housings), reducing part count and enhancing overall reliability.
3. Superior Material & Performance:
The product benefits from 15 years of specialized expertise in cold extrusion technology originally developed for aerospace communication connectors.
The housing exhibits excellent mechanical properties and durability, fully meeting the requirements for vibration, shock, corrosion resistance, and long-term reliability in automotive environments.
Application & Positioning:
Application Areas: Widely used in core components for Advanced Driver-Assistance Systems (ADAS) and autonomous driving systems, such as vehicle cameras (camera front housing, camera rear housing) and sensors.
Market Positioning: We are committed to becoming a leader and standard-setter in this niche segment through our leading cold extrusion camera housing technology. Our technology and products have gained recognition from internationally renowned clients, including Jaguar Land Rover, and we serve the supply chains of leading global and Chinese automotive brands.
Quality & Certification:
Our processes and technologies are backed by independent intellectual property.
The company possesses large-scale, high-quality production capabilities, with a planned capacity of 30 million sets over the next three years, dedicated to providing reliable mass-production support for global customers.