Core Technology and Process Advantages
Our automotive camera housings are manufactured using the Cold Extrusion (also known as Cold Forging) process. Compared to traditional machining methods, this process utilizes Metal Plastic Forming technology, combined with Deform simulation and modeling to optimize blank and die design. This enables Single Extrusion Forming, producing high-precision, structurally complex housing components. This process ensures dense internal material structure, high mechanical strength, minimizes material waste, and offers excellent cost and performance benefits.
To meet the specific requirements of camera housings, our process achieves precision forming of housings without draft angles and guarantees high CNC Fixturing Accuracy, providing an exceptional foundation of dimensional consistency and reliability for subsequent laser welding or assembly. The design of Integrated Rear Housings (including Integrated FAKRA Rear Housings) further reduces part count, enhancing overall structural stability and sealing.
Materials and Quality Assurance
The product utilizes high-quality AL1070/AL1050 aluminum alloy materials, offering excellent thermal dissipation properties, fully meeting the long-term stability requirements of automotive cameras in harsh operating environments. To ensure ultimate product quality, we adhere to the philosophy of Full Process Flow In-House Production, maintaining complete control from 3D modeling design to final shipment.
In surface treatment and validation, we implement rigorous process flows, including Surface Ultrasonic Cleaning, Surface Passivation, Surface Oxidation, and validate corrosion resistance through stringent Salt Spray Testing. This comprehensive approach ensures the housing possesses exceptional Reliability and Stability for laser welding, meeting and exceeding the highest automotive industry standards.
Market Positioning and Customer Recognition
We are not only a manufacturer of Cold Extrusion Camera Housings but also committed to being a Leader and Standard Setter in this niche process segment. Our technology and capabilities have gained authoritative industry recognition; our innovations have been featured among the Top 10 News of China Forging & Stamping Association, and our process technology has been applied for a Chinese Patent for Cold Extrusion Process of Automotive Camera Housing.
Our client base is extensive and high-end. Our products have successfully entered the supply chains of numerous internationally renowned brands, including but not limited to Sony, Panasonic, TE Connectivity, Rosenberger, as well as mainstream global automakers such as Toyota, Nissan, Volkswagen, BMW, Audi, and Tesla. We also support emerging domestic brands like Xiaomi, Huawei, Li Auto, and Chery. Our deep cooperation with Jaguar Land Rover and the bulk orders received from renowned domestic automotive supply chains serve as the best testament to our product's exceptional quality and reliable delivery capabilities.